Expert Assembly Team

GIGAFLIGHT assemblers have produced RF coax shipsets for many different systems on virtually every defense and commercial aviation platform. We have the knowledge and technical services you need for a successful cable assembly install. Benefits of adding GIGAFLIGHT to your team include:

  • Build-to-print services
  • Additional production surge capacity
  • Relieve installation bottlenecks
  • Increase throughput, shorten installation downtime

Validation Testing

Testing capabilities per system requirements ensure the assembly meets manufacturer’s specifications​

​Cable Assembly Types

Types include, but are not limited to: HDMI Assemblies, Ethernet, Quadrax Assemblies, RF Cables & Assembly Kits

GIGALite – 50 Ω Coaxial & Triaxial Cables & Avionics Cable Assemblies

GIGALite aircraft / avionics / aerospace coaxial, triax cables and cable assemblies are used in many major avionic / aircraft / aerospace systems and meet FAA Flammability requirements.

  • 50Ω Coaxial: Flexible, lightweight, low loss, high-temperature cables. Advanced aerospace cables designed specifically for aircraft and other such harsh environments. Excellent protection against EMI. Laser markable and color option jackets. All cables are Skydrol resistant, will meet requirements of RoHS & REACH and meets the FAA flammability requirements of FAR.
  • 50Ω Triaxial: Flexible, lightweight, low loss, high-temperature cables. Advanced aerospace cables designed specifically for aircraft systems and other such harsh environs. Excellent protection against EMI. Laser markable and color option jackets.
  • Markets & Applications: Military, Aerospace and other Harsh Environments: Communications, TCAS and Navigation, SATCOM, Cellular, GPS, Marker Beacon, Mode S, ADS-B

GIGAVideo – 75 Ω Coaxial, Triaxial, & HDMI Cables & Avionics Cable Assemblies

Lightweight, High temperature, flexible, low loss, high-tech cables designed specifically for aircraft / avionics systems and other harsh environments. Laser markable jackets with multiple color options.

GIGAVideo 75 ohm aircraft video cables are designed to shield against EMI,  provide low-loss transmission of video for applications including cabin security, in-flight entertainment and cockpit displays. Cables and cable assemblies used within key avionic systems for corporate, civil and military aircraft and to FAA flammability requirements.

  • In-Flight Entertainment (IFE)
  • Cockpit Displays
  • Surveillance / Cabin Security Cameras
  • RS170 Video
  • SMPTE 292M Video
  • SMPTE 424M Video
  • Blu-Ray & High Definition Video
  • 75 ohm RF & HDMI video cable solutions

GIGABite – Databus, High Speed Data, & Ethernet Cables & Avionics Cable Assemblies

High speed data communications cable solutions for Ethernet Communications Backbone, In-Flight Entertainment (IFE), Ground Vehicle Bus, Cabin Management and Avionics Networks.

The GIGABite range of products includes 1 pair, 2 pair, 4 pair, and Quadrax 100 Ω shielded Ethernet cables for high-speed data up to 10G performance, and are flexible, lightweight, low-loss, high temperature and laser markable and multiple color options, solutions for demanding high-speed data requirements!

  • CAT5 & CAT5e Ethernet Cables
  • CAT6a/10Gbs Ethernet Cables
  • Shielded & unshielded 100 Ω twisted pair cables
  • ARINC 429 & ARINC 664
  • 1553 Data Bus
  • CAN-BUS
  • Quadrax 100 & 1000 Base-T cables
  • USB 2.0
  • Application specific cables including IFE, SATNAV, EFB, TCAS, SATCOM

GIGACore – Mixed Data & Discrete Wire, Shielded Composite Cables & Assemblies

If your application has multiple wires running from point A to point B – including any combination of data pairs, discrete wires, power wire, EMP hardened or EMI hardened – consider using  GIGACore composite cables, which typically feature GIGAFLIGHT cables as the core component.

GIGACore Composite Cable Advantages:

  • Save time and money in assembly build up
  • Repeatable EMI performance results
  • Repeatable EMP performance results
  • High temp insulated wires stand up to heat guns in assembly builds
  • High temp Fluoropolymer jackets for aerospace applications
  • Flexible Polyurethane jackets for ground base applications
  • Color coding of wire, eliminates the need for wire marking
  • Prototype runs of 500 to 1000 feet are offered
  • Lead time of 4 to 6 weeks for new designs and production builds
  • Competitive pricing

 

Contact a GIGAFLIGHT  to get your new assembly design started today.