GIGACore Custom Composite Cables

At GIGAFLIGHT, we understand the importance of delivering robust, efficient solutions, which is why we’ve developed GIGACore™ custom composite cables. Built for serious performance in critical applications, these cables are transforming the way systems operate in harsh environments where precision and durability are non-negotiable.

Custom composite cables, like GIGAFLIGHT’s GIGACore, are designed with multiple technologies primarily for Point A to Point B connectivity solutions. By combining data pairs/Ethernet, discrete wires, power lines, or specialized shielding into a single cable, this integration provides a uniform appearance, helps simplify assembly and drastically reduces labor and material costs.

GIGACore custom composite cables are ideal for high-stakes performance, offering solutions for everything from SATCOM systems to electronic warfare setups. By consolidating your cabling needs into a customized package, you achieve a level of reliability and efficiency that traditional fabricated cable harnesses just can’t match.

Key Advantages of GIGACore Composite Cables

Fast, Cost-Efficient Assembly
With fewer individual cables to manage, assembly time is cut down significantly, allowing for faster deployment and reduced costs in the long term.
Consistent EMI and EMP Shielding Performance
In environments where electromagnetic interference (EMI) and electromagnetic pulse (EMP) protection are crucial, GIGACore cables ensure repeatable, reliable performance.
High-Temperature Insulated Wires
GIGACore cables feature high-temp insulation, capable of withstanding the heat from the use of shrink tubing and solder sleeves during assembly builds, ensuring durability.
Ruggedized Jackets for Different Environments
High-temp fluoropolymer jackets are designed for aerospace applications, while more flexible, lower-temp polyurethane jackets are suited for ground-based systems.
Tailored Engineering Solutions
Our team works closely with your project engineer to assess and define your composite cable needs. Once the specifications are set, GIGAFLIGHT will deliver a detailed quote and drawing for Critical Design Review (CDR) and final approval.
Color-Coded Wiring for Easy Installation
Our cables are designed with color-coded wiring, eliminating the need for time-consuming wire marking, which simplifies the installation process.
Short Lead Times and Custom Prototypes
We offer fast turnaround times, low minimums, and custom prototypes, allowing you to quickly test and implement solutions.

Real-World Applications

GIGACore cables are designed for a variety of high-performance applications, including:

Radar and Ground Support Systems
Cockpit Instrumentation
Mobile Radar Systems
C6ISR
Electronic Warfare and Countermeasures

Whether your program involves aircraft, ground vehicles, shipboard operation, or transportable shelters, GIGACore cables ensure reliability and top-tier performance in even the most extreme conditions.

Looking for a more efficient, high-performance cable solution? GIGACore has you covered, ensuring that your system is ready to meet every critical mission head-on.

For more info on GIGACore cables or to speak with our engineering team, Contact us.

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